Week

Entry

  Prep  Hours

Build Hours

18-Oct-99

     
 

Started designing hull with ProBasic

32

 

25-Oct-99

     
 

Started designing deck profile and cockpit with Key CAD

16

 
 

Started designing panel layouts and assembly with Key CAD

16

 

01-Nov-99

     
 

Modified the hull design with ProBasic (had to fair some surfaces)

24

 
 

Updated the deck profile and cockpit designs with Key CAD

16

 
 

Made a list of materials and new tools I would need

4

 

08-Nov-99

     
 

Refined design of panel layouts and assembly with Key CAD

24

 
 

Designed bulkheads and deck beams with Key CAD

24

 

15-Nov-99

     
 

Made a workbench in the downstairs room

16

 
 

Made a full size cardboard hull from Key CAD drawings

30

 

22-Nov-99

     
 

Made full size cardboard bulkheads and deck beams from Key CAD drawings

16

 
 

Made hull support frames from 2 inch foam insulation

8

 
 

Ordered Plywood, epoxy, cloth, hatches, and other building materials

3

 
 

Modified the hull design using ProBasic to increase side panel width

8

 
 

Modified the hull design using ProBasic to fair the tapered shape at bow

8

 
 

Modified the cardboard model and made a cardboard deck for it

8

 
 

Started a web site for Sea Spirit

8

 

29-Nov-99

     
 

Updated the panel layouts, bulkheads, deckbeams with Design CAD

8

 
 

Redesigned the hull using ProBasic (side panels were to narrow at amidships)

16

 
 

Redesigned the side and plan views with Key CAD

8

 
 

Redesigned the side panel layouts and assembly with Key CAD

16

 
 

Updated the Sea Spirit web site

3

 

06-Dec-99

     
 

Redesigned Sea Spirit Hull to achieve a more pleasing profile

20  

13-Dec-99

     
 

Redesigned panel layouts and assembly drawings

20  

27-Dec-99

     
 

Measured and cut 4mm Okoume side panels

 

12

 

Measured and cut 4mm Okoume bottom panels

 

12

03-Jan-00

     
 

Designed and Made hull holders for rear and front bulkheads

8  
 

Designed and made temporary bulkheads for shaping hull

8  
 

Stitched side and bottom panels

 

16

 

Designed, made and temporarily installed bow and stern plates

 

6

10-Jan-00

     
 

Removed twist in hull

 

2

 

Applied Small fillets in between wire stitches

 

6

 

Removed wires applied fillets and taped seams

 

12

 

Took apart bow and stern and repaired skew in bottom panel

 

8

17-Jan-00

     
 

Filled gaps between panels and sanded hull smooth

 

8

 

Glassed the hull applying first coat of epoxy to fill weave

 

8

 

Masked off side panel and applied epoxy with graphite powder to hull bottom

 

16

  Applied three more coats of epoxy mixed with graphite powder to the bottom   12
  Sanded hull bottom   4
24-Jan-00      
  Masked off bottom panel and applied three coats of epoxy to hull side panels   12
  Sanded side panels   4
  Started coaming design 8  
31-Jan-00      
  Made and installed rear deck beams and bracing   16
  Made VCP hatch recesses   12
  Made main deck beams out of laminated plywood 4 6
07-Feb-00      
  Made and installed front deck beams and bracing   16
  Installed front and rear VCP hatch recesses   8
  Shaped sheer clamps for front deck   8
14-Feb-00      
  Made mockup of front deck   8
  Tested mockup by clamping it to hull   8
  Established a clamping procedure for installing the front deck   8
21-Feb-00      
  Modified deckbeams to match contour of front deck   6
  Remade the two main deckbeams to lower deck by one inch   8
  Installed new deckbeams   4
28-Feb-00      
  Installed front deck in stages   16
  Glued it first to main deckbeams and front bulkhead   16
  Glued the section where it transitions from round to flat    
06-Mar-00      
  Installed rear deck   16
  Made and installed the coaming   16
13-Mar-00      
  Made and Installed backrest to coaming   8
  Epoxied deck and coaming   4
  Trimmed deck edges with epoxy mixed with graphite powder   4
20-Mar-00      
  Removed curved to flat transition section on front deck   8
  Designed a replacement section   8
  Started fabrication and assembly of replacement section   8
27-Mar-00      
  Fabricated replacement section   40
03-Apr-00      
  Varnished deck and hull side panels, used 5 coats   32
10-Apr-00      
  Outfitted deck with bungee and hold rope   8
  Made and installed seat and knee braces out of minicell foam   16
17-Apr-00      
  Finished hull bottom by sanding graphite filled epoxy   8
01-May-00      
  Launched Sea Spirit     
 

Total Hours =  

380 454